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Trust the Process - How Sawdust City Signs Are Made

Trust the Process - How Sawdust City Signs Are Made

Ever wonder how our signs are made?

Scroll for an in-depth view of our sign making process!

Now is the perfect time to stock up on seasonal and holiday signs.

Routing & Shaping for Classic Detail

Signs start at the saw. After each board is cut to size, it moves to the router where a simple slot is created in back for easy hanging. Many of our signs then head to the shaper, where we add a beveled edge that gives the piece depth and a classic look. For a simpler aesthetic, we also make signs with flat edges that offer a modern style.

Painting & Sanding for a Warm, Rustic Finish

Our beveled signs are painted on all sides, then sanded along the edges to create a warm, aged look that feels right at home from day one. Other signs feature a painted face with a stained body, allowing the knots and grain of the pine to shine through. This combination of paint and stain gives each sign our signature handcrafted charm.

Hand Screened Designs - No Vinyl, No Peeling

Every sign is made to order. Once the color is selected, the boards move to our screen printing department, where each design is printed by hand. We never use vinyl appliques, which can peel or crack over time. Instead, our paint becomes part of the wood itself, creating a long lasting, authentic finish.

Sealed for Character & Protection

After printing, each sign is allowed to dry before getting sealed with a light stain that enhances the edges, deepens the grain, and highlights the natural character of knotty pine. This final touch adds warmth, dimension, and a subtle protective layer, ensuring every sign arrives with the rustic charm and handcrafted quality our customers expect.

Dried and Ready to Go

Once stained, each sign takes a rest on the drying rack. Whether it’s a single sign or a bulk order, hundreds to thousands of signs make the journey from raw lumber to finished product every week. Sawdust City signs have been decorating homes for over 25 years.

Wrapped & Shipped with Care

At the final step, signs are carefully wrapped and prepared for shipment. Our team takes pride in packaging each order securely so it arrives ready to enjoy. Across thousands of orders, we proudly maintain an average 4.9 star rating from happy customers nationwide. Fast turnaround and careful handling are part of what keeps customers coming back.

Shop with confidence—when you purchase from Sawdust City, you're choosing quality handmade products from a company with over 25 years experience!

24th Sep 2026 KR

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